It involves multiple steps to attain the desired level of flawless finish in our end products. Let’s check out how.
Logs are handpicked only after they pass quality checks across essential categories like physical properties, maturity, firmness and roundness. We ensure that the materials are procured from reliable, legal and sustainable resources.
Logs are debarked with debarking machines to shave off excess tree bark and cut into equal lengths, popularly known as bucking. It’s then followed by peeling to increase the longevity of the wood. The peeled ones are cut into veneers and treated with preservative-powered chemical solution to avoid termites and borer.
After the first chemical dip, the veneers are made moisture-free with dryers to protect them from fungal decay. Followed by the stitching of the sheets to form continuous and thin layers of wood, the veneers are glued with thermoset resin. A synthetic resin is used for making veneers water resistant.
The veneers are cold pressed to flatten and even out the distribution of glue. It’s then followed by daylight press where each sheet is loaded into a separate slot and put under heat and pressure. A robust test is performed to determine the ply’s strength.
The unfinished edges are trimmed meticulously. The rough surfaces are polished with heavy-duty sanding machines. With this new brushing technology, the plywood is provided with consistent grain and roughness, as desired. It’s finished with the chemical dip to make it more termite and borer proof, which also creates a greenish-brown tinge
Ready products are properly labelled with exposure rating, mill number, key product features and specifications. The products are finally moved to the warehouse for shipping.
Over the years, we have established our credibility through hard work and determination. In our journey towards betterment, we have earned several accolades that inspire us to keep moving forward.